Food Metal Detection Systems – Jayshree Tablet Tools

Food Metal Detection Systems( Conveyour Type)

JAYSHREE MICRO SCAN Metal Detection Systems are designed to meet the strict demands of the bulk food and packaged food industries monitoring for metal impurities.

Our metal detectors operate on the inductive measuring principle. A high frequency electromagnetic alternating field is generated. If a food metal detection system object passes through the metal detector, the detector experiences a change in the field based on the magnetic and electrical properties of the metal object. All types of metals (i.e. non-ferrous, ferrous, and stainless) are detected.

The metal detector is integrated with a conveyor. Metal passing through the food metal detection systems unit will be detected and optional devices can be used to reject the contaminated product. Metal detectors can be integrated with existing production lines or provided with a conveyor specifically matched to the requirements. Basic systems can be built with a simple stop alarm whilst more sophisticated designs can include failsafe systems to ensure contaminated product is rejected.

Automatic Reject Devices

Automatic rejection systems are designed as an integral part of the conveyor metal detector package.A wide variety of rejection systems can be used on any conveyor, as shown in the following illustrations, to insure contaminated product is removed without disruption to product flow. Contaminated product will be automatically rejected without impeding product flow.

Design Considerations

Product flow should allow for evenly spaced products; this will minimize the number of products rejected when the metal has been detected.
The reject mechanism should be fast enough and strong enough to remove the product without disturbing product flow
Belting should be matched to the environment and reject concerns
Product transfer between metal detector conveyors and existing conveyors

Testing Procedure

When testing a conveyor system normal product flow should be maintained. This will allow for a realistic test of all aspects of the conveyor system. A test package should be created with an embedded metal test piece, such that it is located in the center of the aperture when passing through the metal detector. This test package should be introduced into the regular flow before the metal detector conveyor and allowed to be automatically rejected by the reject mechanism.

All rectangular aperture metal detectors are custom designed for use in a wide range of conveyorized applications including loose raw materials, processed products or packaged, finished products. Micro Scan metal detectors with a single frequency are suitable for dry and wet environments offering cost-effective metal detection. Our metal detectors are suitable for the inspection of large products and packs such as bulk bags, sacks, and boxes.

Salient Features

Detects Ferrous, Non-Ferrous, and Stainless Steel
The whole stainless steel structure with detecting head by adopting advanced electric and mechanical designing techniques which is very durable
Logging Capability to a Printer for HACCP and ISO 9001 Documentation
Fully Automatic Product Effect Compensation
Product Type Memory (100 Different Products Can Be Stored in Memory)
Digital Signal Processor
Adjustable conveyor speed from 10m/min to 25m/min
The simple conveyor structure makes it convenient to disassemble and assemble
Fairly good waterproof ability.
LCD Display and very friendly user interface.
Phase-discriminating technology that can effectively arrest the product effect.
Steady Performance.

Technical Data

Model	JAYSHREE FOOD METAL DETECTOR
Detection Method	Balanced Coil
Detection Ability	Ferrous, Non-Ferrous, and Stainless Steel metal contaminations.
Detection Adjustment	Sensitive, Phase Angle, Timmer
Tunnel Width	Depends upon the Products
Tunnel High	Depends upon the Products (Custom Build)
Alarm Method	Audion (Buzzer) & Visual (LED)
Belt Speed	Adjustable
Power Source	AC110V/220V 50-60HZ
Rated Output	Appr.140W